Do you prevent collisions or just detect them?

Prylada does not prevent collisions directly. It detects and records every impact between forklifts and racks, providing full visibility into when, where, and how incidents occur, so you can take action and reduce future risks.

Will this work in a busy warehouse environment?

Yes. The system is designed for industrial environments with constant movement, vibrations, and interference. Sensors are rugged (IP67+) and calibrated to filter out normal operational noise while capturing meaningful events.

How many sensors and gateways do I need?

It depends on your layout, but a typical setup is 1 sensor per rack (monitoring point) and 1 gateway per zone (up to ~10–20 sensors). The system scales easily.

Is installation complex? Will it disrupt operations?

No. Sensors are compact and can be mounted on racks or pallets without structural changes. Deployment is fast and can be done with minimal or no downtime.

What kind of data will I get?

You receive detailed event data including:/nImpact intensity (e.g., G-force);/nTimestamp;/nLocation (specific rack or zone);/nTilt and vibration measurements./nThis gives a complete picture of rack condition and incidents.

Can this integrate with our existing systems?

Yes. Prylada integrates with WMS, ERP, and SCADA systems via standard APIs (MQTT, REST, Webhooks), enabling automated workflows and centralized monitoring.

Where is the data stored? Is it secure?

You can choose between:/nCloud deployment for fast access and scalability;/nOn-premises deployment for full control over data and compliance;/nAll data transmission is encrypted.

How does this help reduce losses if it doesn’t prevent collisions?

By making every impact visible, the system eliminates “hidden damage.” This enables faster response, better accountability, and identification of high-risk zones - ultimately reducing repeated incidents and associated losses.

What happens after a collision is detected?

The system sends an alert and logs the event. Teams can immediately inspect the affected rack, assess damage, and take corrective action before it leads to failure or product loss.

Is this suitable for large or multi-site warehouses?

Yes. The architecture is modular and zone-based. You can deploy multiple gateways and manage all sites centrally through the Prylada platform.

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Warehouse safety and collision monitoring system

Prylada warehouse safety and collision monitoring system

Impact detection and rack stability monitoring using tilt and vibration data, ensuring full visibility into structural risks and preventing cargo losses.

Warehouses are constantly exposed to hidden risks: forklift impacts, structural vibrations, or improperly installed racks can lead to deformation, instability, and cargo falls. Prylada solution provides continuous IoT-based monitoring of rack condition and pallet stability, detecting impacts, vibrations, and tilt in real-time, and enabling fast response before issues escalate.

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Key challenges we solve

Lack of visibility into when and where impacts occur

Undetected forklift collisions with racks

Gradual rack deformation and misalignment

Vibrations weaken structures over time

Damage to high-value or fragile goods

How the Prylada solution works

The solution monitors warehouse infrastructure using a combination of sensor measurements:

Shock sensors record impact events (collisions)

Vibration sensors track micro-movements and structural stress

Tilt sensors (LTE inclinometers) measure rack inclination and deformation

Sensor data is transmitted to the Prylada Gateway, which aggregates signals within a warehouse zone and sends them to the platform for processing and analysis.

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Use cases and applications

Prylada enables full visibility into warehouse events and structural conditions, helping operations and safety teams detect incidents, assess risks, and make data-driven decisions. Practical applications our solution supports:

Forklift-to-rack collision detection and logging

Detect and log every impact between forklifts and rack structures, with precise data on time, location, and intensity. Ensures that all rack-related incidents are captured and traceable

Rack condition monitoring after impacts

Track rack tilt and structural changes after a collision to assess potential damage. Helps teams decide whether inspection or maintenance is required.

High-value pallet monitoring

Monitor shocks and vibrations affecting sensitive or high-value goods during storage. Reduces the risk of hidden damage and supports quality control.

Identification of high-risk zones (frequent impacts/vibrations)

Analyze historical data to identify areas with recurring impacts or excessive vibration. Enables optimization of warehouse layout and operations.

Incident investigation and compliance reporting

Maintain a complete record of rack-related events (impacts, tilt, vibration) to support incident analysis, audits, and insurance claims. Provides objective data to verify what happened, when, and where.

Business impact

Detect and document every impact event

Capture every collision and structural event with precise data (time, location, severity), ensuring no incident goes unnoticed or unrecorded.

Reduce hidden damage and losses

Reveal invisible or unreported rack damage caused by minor impacts or repeated stress, helping prevent costly long-term structural failures and product losses.

Improve response time to incidents

Enable immediate awareness of impacts and anomalies so teams can quickly inspect affected areas and take corrective action before issues escalate.

Support predictive maintenance

Use historical vibration, shock, and tilt data to identify patterns and early signs of structural degradation, enabling maintenance before failures occur.

Increase transparency and accountability in operations

Provide objective, data-driven records of all warehouse incidents, improving responsibility tracking, insurance processes, and operational discipline.