Do you prevent collisions or just detect them?

Prylada does not prevent collisions directly. It detects and records every impact between forklifts and racks, providing full visibility into when, where, and how incidents occur, so you can take action and reduce future risks.

Will this work in a busy warehouse environment?

Yes. The system is designed for industrial environments with constant movement, vibrations, and interference. Sensors are rugged (IP67+) and calibrated to filter out normal operational noise while capturing meaningful events.

How many sensors and gateways do I need?

It depends on your layout, but a typical setup is 1 sensor per rack (monitoring point) and 1 gateway per zone (up to ~10–20 sensors). The system scales easily.

Is installation complex? Will it disrupt operations?

No. Sensors are compact and can be mounted on racks or pallets without structural changes. Deployment is fast and can be done with minimal or no downtime.

What kind of data will I get?

You receive detailed event data including:/nImpact intensity (e.g., G-force);/nTimestamp;/nLocation (specific rack or zone);/nTilt and vibration measurements./nThis gives a complete picture of rack condition and incidents.

Can this integrate with our existing systems?

Yes. Prylada integrates with WMS, ERP, and SCADA systems via standard APIs (MQTT, REST, Webhooks), enabling automated workflows and centralized monitoring.

Where is the data stored? Is it secure?

You can choose between:/nCloud deployment for fast access and scalability;/nOn-premises deployment for full control over data and compliance;/nAll data transmission is encrypted.

How does this help reduce losses if it doesn’t prevent collisions?

By making every impact visible, the system eliminates “hidden damage.” This enables faster response, better accountability, and identification of high-risk zones - ultimately reducing repeated incidents and associated losses.

What happens after a collision is detected?

The system sends an alert and logs the event. Teams can immediately inspect the affected rack, assess damage, and take corrective action before it leads to failure or product loss.

Is this suitable for large or multi-site warehouses?

Yes. The architecture is modular and zone-based. You can deploy multiple gateways and manage all sites centrally through the Prylada platform.

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Warehouse safety and collision monitoring system

Prylada warehouse safety and collision monitoring system

Impact detection and rack stability monitoring using tilt and vibration data, ensuring full visibility into structural risks and preventing cargo losses.

Warehouses are constantly exposed to hidden risks: forklift impacts, structural vibrations, or improperly installed racks can lead to deformation, instability, and cargo falls. Prylada solution provides continuous IoT-based monitoring of rack condition and pallet stability, detecting impacts, vibrations, and tilt in real-time, and enabling fast response before issues escalate.

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From risk to real-time control

Undetected forklift collisions and disputed damage claims

Instant collision detection and real-time alerts

Dangerous gaps between scheduled inspections

Immediate detection and alerts instead of delayed discovery

Manual and subjective rack damage assessment

Automated deformation monitoring and risk classification

Compliance burden and incomplete inspection records under EN 15635

Audit-ready digital documentation and simplified compliance management

Poor traceability of damage events and maintenance history

Complete digital event logs with accurate timestamps

Loss of recurring service opportunities and reactive maintenance costs

Predictive maintenance and recurring smart service models

How the Prylada solution works

The solution monitors warehouse infrastructure using a combination of sensor measurements:

Shock sensors record impact events (collisions)

Vibration sensors track micro-movements and structural stress

Tilt sensors (LTE inclinometers) measure rack inclination and deformation

Sensor data is transmitted to the Prylada Gateway, which aggregates signals within a warehouse zone and sends them to the platform for processing and analysis.

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Why is warehouse shelf monitoring important?

Lack of visibility of collisions and damage leads to:

Hidden structural damage

Increased risk of accidents

Financial losses related to the goods

Compliance and audit issues

IoT Monitoring allows you to detect problems at an early stage and take action before a failure occurs

Use cases and applications

Prylada enables full visibility into warehouse events and structural conditions, helping operations and safety teams detect incidents, assess risks, and make data-driven decisions. Practical applications our solution supports:

Forklift-to-rack collision detection and logging

Detect and log every impact between forklifts and rack structures, with precise data on time, location, and intensity. Ensures that all rack-related incidents are captured and traceable

Rack condition monitoring after impacts

Track rack tilt and structural changes after a collision to assess potential damage. Helps teams decide whether inspection or maintenance is required.

High-value pallet monitoring

Monitor shocks and vibrations affecting sensitive or high-value goods during storage. Reduces the risk of hidden damage and supports quality control.

Identification of high-risk zones (frequent impacts/vibrations)

Analyze historical data to identify areas with recurring impacts or excessive vibration. Enables optimization of warehouse layout and operations.

Incident investigation and compliance reporting

Maintain a complete record of rack-related events (impacts, tilt, vibration) to support incident analysis, audits, and insurance claims. Provides objective data to verify what happened, when, and where.

Business value and impact

Gain real-time visibility into rack condition and impact events

Prylada provides continuous monitoring of rack condition, impacts, and structural activity across the warehouse. Gain instant awareness of incidents and eliminate operational blind spots.

Eliminate dangerous inspection gaps

Prylada detects impacts and structural anomalies the moment they occur. Reduce response time from days to seconds and improve workplace safety.

Create complete traceability of damage and maintenance history

Prylada records impacts and structural events with accurate timestamps and historical logs. Improve accountability and support faster incident investigations

Replace subjective inspections with data-driven risk assessment

Prylada uses sensor data to assess rack deformation and structural condition automatically. Reduce human error and improve confidence in operational decisions.

Reduce reactive maintenance and unplanned repair costs

Prylada enables predictive maintenance based on real structural conditions.Lower maintenance expenses and prevent costly failures.

Protect against disputed damage and warranty claims

Prylada creates digital evidence of impacts and structural events.Support insurance claims and reduce liability-related losses.

Enable recurring smart service opportunities

Prylada supports subscription-based monitoring and maintenance models.Create long-term customer engagement and predictable recurring revenue.

Simplify EN 15635 compliance and reporting

Prylada automatically generates digital inspection records and event history.
Reduce administrative workload and improve audit readiness.

Maintain a complete and tamper-proof inspection history

Prylada acts as a digital event logbook with continuous historical documentation.Strengthen legal protection and support compliance verification.

Improve safety governance and risk management

Prylada continuously monitors rack safety conditions and alerts operators to critical risks.
Support safer warehouse operations and proactive compliance management.